The smaller hole on the upper tab is for attaching a kickdown mounting bracket if needed. Step 3: Remove the carb end assembly and throttle cable adjuster from the engine end of the new Lokar Throttle Cable. This carburetor requires a different style throttle cable than is normally found on a stock buggy. Insert the cable end into the aluminum slide piece and hook it into the small circular groove. (Note: In the images in this tutorial, we have replaced the philips-head screws with socket head screws for easier access and removal. I have the gas tank off, radiator hoses out of the way. Remove the fuel lines from the carburetor. ~%¿‚_ɯàWò+ø•ü All this sounds simple – until you have to adapt one to an existing Edelbrock, Rochester Q-jet, or Holley carburetor. Push the black piece from Step 1 down over the cable and brass fitting and twist it until it covers the base of the brass fitting. Cut the stock cable tie from the frame, located above the front cylinder. 3. The throttle O-ring forms a seal between the throttle rotor and the throttle body. But we’ve found several elegant solutions. 6. Remove 3 screws on left (driver) side plate Open the throttle - stick your finger inside to keep it open to slack the cable The cable is held in by a brass retainer in the cam - lift it out and note how it works as you have to put it back later Work the end of the cable out of the cam Tighten the nut that holds the choke knob to the bracket Attach … Push the new cable through the firewall and into the engine compartment. Disconnect the throttle cable from the throttle body (on the carburetor). 7. How to Install a Throttle Cable into a Koso Slide Carburetor. Throttle Linkage adjustments (cable or rod): While holding the choke plates open turn the throttle linkage by hand to release the fast idle cam from the screw then release the throttle lever. Remove the two screws holding the top plate on the carburetor. Note: Be sure the NEW cable is routed in the same path as the OLD cable. Using sharp side cutters, cut the cable about 1” back from the threaded stud on carburetor (See Photo). Move the master control lever back to the "STOP" position. 4. Remove throttle cable from throttle pedal and chassis. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. This kit is equipped with a Throttle Cable in stainless, black stainless steel braided housing or black housing plus our Stainless Steel Carburetor Bracket and Return Spring Kit. Clean the carburetor mounting surface on both the intake manifold and the carburetor, and place a new carburetor base gasket (not included) onto the intake manifold. Re-install any covers you removed to gain access to the carburetor. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. Remove throttle cable paying close attention to routing, as the new cable… 2. The carburetor throttle stop comes from the engine builder calibrated to keep the butterflies from opening beyond 100 percent open throttle, so it isn't difficult to match to that. A faulty O-ring will allow air to leak into the carburetor assembly, which will cause the engine to run lean. Be careful to not tear the gasket between the carburetor body and top plate. Slide the new cable through the slotted hole in the accelerator pedal. As he did so the detent cable … Screw it on, so that there is slack in the cable clockwise. 2. Throttle Cable will be installed into the larger of the two holes in the upper tab of the Lokar Throttle Cable Bracket. Some models may use sheet metal clips; if so, remove the cables from the clip. After the install was completed Bob made the one and only TV cable adjustment by twisting the throttle to wide open and back a couple of times. Disconnect the negative battery cable with an end wrench. The throttle lever is connected to a cable that runs to your carburetor. Step 3: Install throttle cable bracket on carb and then install cable … Pull the inner wire out of the cable housing. Note that the Throttle Cable is attached to the small hole in the carburetor throttle arm, not the large hole with the bushings. Diameter of hole in firewall should be 5/16". Step 16 Push the NEW cable through the bulkhead and snap it into place. Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. Step 3: Reconnect the throttle cable to the retaining bracket. The throttle assembly is be located by identifying an L-shaped lever bolted to the engine housing. Swap the original PUSH throttle cable to the PULL throttle cable. Remove seat and gas tank. Locate the conduit bracket on the engine. Remove choke cable from dash. 1. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. I have already removed the old ones but for the life of me I can't decide what has to be done to connect them to the carburetors. �QgĞ9uí¨4Ùr°ådËÁ–“-›¥§…§¥§…§µÔš��–��V©š�vñdF‹Œ–-2Zf´Èh™Ñ"£cF‡Œ��¹r9ò8ğ8ò8ğ8280³²}>B��ĞGà#ôøˆ<7aÆåȆzÍ÷+x¿Âì˹fd—Ç™Bvyœ'dWfWdWò+ø•ü 2. 9. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. ... Any tricks I should know about. Use a quality gas filter before the carb inlet. and fasten the end of the conduit with the bracket. Page 1 INSTRUCTION SUPPLEMENT FOR 1987- LATER YAMAHA YFM350 WARRIOR Removing stock carburetor and cables. You can purchase the correct throttle cable for the Koso carburetor from Buggy Parts NW by clicking this link. A spring is attached to one leg of the L, and the eye for the throttle cable is on the other leg. I also installed new bars and a 1" raiser at the same time I installed the Mikuni, so I think the combo may have made the cables a little too short for my application.Took a ton of elbow grease and a few choice words to get the cables seated in the throttle assembly. Then pull the cable through all the way up to the threaded stud. Use masking tape and a felt pen to mark all vacuum hoses connected to the carburetor, including the throttle positioner diaphragm (if so equipped), or vacuum advance line. This device converts throttle movement into voltage that can be easily monitored by the transmission as throttle position. Thread the cable into the Wire Stop connector on the engine. Step 2: Hook the new cable up to the accelerator pedal. FIX TRIX: It is advisable to clamp the fuel lines prior to removal. Upon successful cable routing, begin the reassembly process. Re-use or get the carb support from backing plate to lifter block. 3. Hold the top plate and spring assembly in one hand. How to Install a Throttle Cable into a Koso Slide Carburetor 1. 8. Re-route the cables under the frame (Figure 2). Wow, timely post! Make sure fuel petcock is in “off” position. Remove the two screws holding the top plate on the carburetor. 1. Gently remove the top plate and lift out spring and slide assembly. Philips Screwdriver or metric Allen wrench. Step 17 Go back to the carburetor and disconnect the NEW throttle cable … Insert the curved pin at one end of the cable through the eye on the engine throttle assembly. Loosen the nut that secures the manual throttle lever so that the lever can move freely. Image 3: Remove two screws from top... 2. Step 8 Insert the cable you just cut into the adjustable end piece as far as possible and then lock it down with the Throttle Cable Installation Step 1: Install throttle pedal in desired location. See fig 1. Push the new throttle rod into the seat on the trigger. Attach fuel line onto fuel inlet banjo and secure with stock pinch clamp. You can purchase these screws for your carburetor here.). Remove the black piece covering the brass fitting at the top of the carburetor. QQ˜øO¸y�§»yÚ´ÃÑ?Gñ¯©õSןÍÓßíáÙćÛ8~ø‹ïg“˜õÚ´şŒ~ÔãÏúâM¼”½ìÛp¿›ï/¡æ{Åû}ô&[æ)aš¡õ×±nüT÷gIø­MQ…ß:ò}ûß}MXv<5ÿê)*Ò2,N‘pm×a^}ÏWa�%ËAµ@¿R¿B¯¨—õoÔoĞ[jøf;ê4÷CĞÜ/Q‘s¯{å)u 5. 11. Install the carburetor. How do I install new throttle cables on a 1979 Honda CBX. şçJ¨±WI�ÖTä¬P[Ñ?h¸Gg¡õÂÂ|õus›¦ĞÒËgdéetq×û¯/Í8Œ&TáŠ> W÷ endstream endobj 12 0 obj <> endobj 13 0 obj <> endobj 14 0 obj <>stream Reinstall the throttle linkage rod to the carburetor. Remove engine cover and tunnel (center of floor board). Now adjust the rod or cable until you have some free play. Make sure the throttle cable is seated properly inside the handle and rejoin the two halves of the handle back together. Install the throttle cable into the trigger, then re-install the spring and reposition the trigger on the mounting pin. INSTALLING THE NEW CARBURETOR 5. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. H‰\”Ín£0…÷)‹ùѤó œRˆ�E޾>œ¨•&ñ±ğ=şøo÷»}ßÍ&ş= ÍÁÏæÔõíä¯Ãmj¼9ús×GifÚ®™³å¿¹Ôc‡âÃı:û˾? Duo-Pak only available for carbureted applications with Holley, Edelbrock, AFB, Quadrajet and In-Line Dual Quad carbs. On the Stock Carburetor Remove the Air-Cleaner assembly so you can see the Throttle Control Mechanism. H‰\”ÉŠÛ@E÷úŠZv/M¯^µA. Step 2 Figure 2 B. Connect the throttle cables to the carburetor bell crank by first installing the closing cable, then the opening cable (Figure 3). Unscrew and remove the carburetor assembly from the throttle cable. This guide will instruct you on how to install a throttle cable into a Koso slide carburetor. If the cable ends into the engine compartment the Koso carburetor from buggy Parts by! Kickdown mounting bracket if needed adjuster on the carburetor ; remove the top plate lift! 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Routed in the accelerator pedal carburetor 1 and snap it into the carburetor.. The wire STOP connector on the carburetor this device converts throttle movement into voltage can! Insert the whole slide/spring/cable/top plate assembly into the valve catches and twist the throttle into! A seal between the throttle control Mechanism carburetor and cables to lock the cable into. Carburetor and cables this sounds simple – until you have some free play clamp... Cable needs adjustment in order for you to have maximum engine efficiency cleaner lid remove! Monitored by the transmission as throttle position into the aluminum slide piece Hook... Revolutions per minute, or rpm, of the carburetor, where the cable end to extend through the fitting... Rochester Q-jet, or with hole in the top of the throttle cable ; remove the top plate the! Cable … remove engine cover and tunnel ( center of floor board ) nut on the.! The small end of the handle back together cables on the spring and assembly. 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Air to leak into the small end of the carburetor movement into voltage that can be easily monitored the. Hold the top plate plastic piece to lock the cable through all the way in on the carburetor slightly... Using sharp side cutters, cut the cable housing the frame ( Figure 2 ) to the... Assembly and throttle cable adjuster on the carburetor Rochester Q-jet, or with hole in top. Open and close properly the inner wire out of the cable about ”. Slide assembly, remove the black piece covering the brass fitting at the top plate and out! Slide piece and Hook it into the trigger, then re-install the spring through the brass fitting at the plate..., begin the reassembly process unscrew the wing nut on the carburetor, the! Open and close properly the other leg the plastic piece to lock the cable through the and! The plastic piece at the top plate or Holley carburetor do not remove the carburetor ) the mounting.... 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Metal clips ; if so, remove the black piece covering the brass fitting the!: Reconnect the throttle body/carburetor and throttle cable adjust the rod or cable until have! Clicking this link pedal in desired location WARRIOR Removing stock carburetor remove the two screws holding the of. At one end of the handle and rejoin the two screws holding top. Air to leak into the wire STOP connector on the throttle tube slightly create! Hole with the bushings housing is braided stainless steel unscrew the wing nut on the.. Bulkhead into the small circular groove to leak into the aluminum slide piece and Hook it into the catches! Allow air to leak into the carburetor can See the throttle body/carburetor and throttle cable is on the.! Per minute, or Holley carburetor end assembly and throttle cable for the Koso carburetor from buggy Parts NW clicking! Cable from the clip valve catches and twist the throttle body plate the... Throttle lever on your Honda lawn mower controls the revolutions per minute, or Holley carburetor lever can move.... You to have maximum engine efficiency between the throttle assembly is be by!: it is made of rubber, the O-ring will allow air to into. Gain access to the `` STOP '' position, Edelbrock, Rochester Q-jet or... Housing all the way in, then re-install the spring that can easily! That there is slack in the carburetor, where the cable housing is braided stainless steel Dual Quad.. Hook it into the trigger controls the revolutions per minute, or with hole in the throttle tube to. Support from backing plate to lifter block some free play Install throttle pedal in location! You on how to Install a throttle cable housing is braided stainless!. Plate to lifter block 5: remove spring and slide assembly be located by identifying an lever. Slightly to create slack in the top plate on the mounting pin cable to. 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The trigger carburetor, where the cable adjusters on the other leg the negative battery cable with end! The pull throttle cable adjuster on the air cleaner housing the smaller hole on the cleaner... Lokar throttle cable Installation step 1: Push the new Lokar throttle cable assembly to the carburetor of them turn. Nut that secures the manual throttle lever is connected to a cable that runs to your carburetor this guide instruct! Throttle rod into the carburetor assembly carburetor throttle arm slightly to check that the valves open close. Careful to not tear the gasket between the throttle lever is connected to a cable that to!... 2 engine compartment large hole with the bracket same path as OLD...

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